New Toroidal Transformer

 
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New Toroidal Transformers can be purchased from TEMCo; one of the top manufacturers of new transformer products in the U.S.
 

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New Toroidal Transformer

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New Toroidal Transformer

 

 

 

A New Toroidal Transformer can seriously enhance the efficiency of your existing system or provide many attractive features to a new electrical device that needs the very attributes one offers.

The core of a New Toroidal Transformer is the key.  The special donut shape is geometrically more symmetrical and better able to control magnetic flux while also presenting the opportunity to get more out of fewer windings.  Use of solid cores with special molecularly-aligned properties (grain-oriented silicon steel) contributes also to the efficiency.  Regular transformers depend on laminated cores to control eddy currents and electromagnetic current to the winding area, and are not nearly as efficient at this as a New Toroidal Transformer.  Due to their shape, their windings are not as symmetrical and well-aligned, may have additional air gap issues, and contribute to stray currents and losses not found in the New Toroidal Transformers.

A New Toroidal Transformer has the following characteristics as compared with a regular transformer at the same rated capacity:

  • A donut-shaped core–  The name "toroidal" comes from this attribute. The core is the secret to much of the wonderful efficiency attained by a New Toroidal Transformer.  More will be explained later on this.

  • High efficiency levels–  About half the size of other transformers of the same power level.

  • Lower weight–  About half that of other similar capacity transformers.

  • Less mechanical hum–  A highly desirable characteristic for transformers used in audio equipment or areas where silence is golden!

  • Lower Exterior magnetic field (EMI, or Electromagnetic Interference reduced)–  About ten percent of normal transformers.  Near complete in cancellation of magnetic field exterior to the coil.

  • Lower leakage inductance–  As above, reduced exterior field properties also allows for reduction of inductances occurring outside the transformer.

  • Lower off-load losses–  An attractive feature, and very economical for use in stand-by circuits not carrying constant work loads.

  • Single-bolt mounting–  Efficiency of installation and repair in tight areas for smaller transformers.

  • A choice of shapes–  A New Toroidal transformer can be shaped with cross-sections that are round, rectangular or square.  The round, being more symmetrical, tends to be most efficient in its various attributes.

  • Better cooling properties–  Windings have a proportionally larger surface area from which to radiate heat.  New Toroidal Transformers will therefore maintain a more even, and lower overall heat.

  • Lower winding resistances–  Shorter turn lengths vs. cross-sectional area reduces resistances met in such designs over other types of transformers.

Note:
There are some characteristics that can result in negative consequences.  There is something called the "Shorted Turn Condition."  Essentially all this is that a conductor passed through the center of the toroid will cause high circulating currents and high heat. To avoid this mountings are done with brackets that stand off from the disk or clamp the disk to the mounting area from the outside.

Another important circumstance is the "Inrush Current Condition."  Due to its highly efficient nature, a New Toroidal Transformer is more susceptible to this phenomenon.  As magnetization of the core from previous power-ups of the transformer is overcome at a new power-up, there will tend to be a peak in current conditions. This can result in interruptions from blown fuses or breakers.  It is recommended that slow-blow fuses or breakers are installed that will have a rating sufficient to allow for this from the particular New Toroidal Transformer being installed.

In the past New Toroidal Transformer windings and construction tended to be more expensive than regular transformers and resulted in  toroidal transformers being used mainly in a low  kVA range.  New advancements in technologies has changed this.  To see if your application can benefit from the many advantages of this type of transformer, consult with one of our experienced and knowledgeable representatives!

CALL TEMCo for all your New Toroidal Transformer needs!!
1-510-490-2187 or 1-800-613-2290

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New Toroidal Transformer

 

Toroidal transformers are up to 50% less in weight than other transformers of similar capacity.

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